Connect With India’s Best Manufacturing Consultants

A Electrical Engineer having Experience of 18+ Year in the field of Silicone Rubber Extrusion, LSR & HCR injection molding for Pharma & Medical Device related product, Now working as a Professional-Technical Consultant for Rubber Industry & Plastic Industry As a Technical -Director

Get Started

Connect with Us

This field is required.
This field is required.

Our Journey in Manufacturing Consulting

A Electrical Engineer having Experience of 18+ Year in the field of Silicone Rubber Extrusion, LSR & HCR injection molding for Pharma & Medical Device related product, Now working as a Professional-Technical Consultant for Rubber Industry & Plastic Industry As a Technical -Director

Industries Catered

Rubber Extrusion
Rubber Moulding Industry
Medical device Industry
Bio-Processing Industry
Electrical Industry
Chemical Industry
READ MORE →

Streamline Your Manufacturing Journey

Leading a team of approx. 300 members; directing entire, Plant Operations, Maintenance, Green Field Project, PEB Shed, Civil Construction Project, Production Planning & Control and Manufacturing process.
Adhering to ISO 9001 (QMS), 14001 (EMS), 45001 (OHSAS), 13485 (Medical Device), 16494 (Automobile) and IATF 16949 for Zero defect product assurance.
Resolving customer complaints by reviewing mechanism and with the help of Why-Why Analysis.
Managing dispatches and store management from RM Inward to FG Outward process.
Devising all CAPEX/CER for yearly project execution.
Liaising with cross-functional teams and vendor to execute the given task and rendering production guidance.
Analyzing & troubleshooting the problems and recommending solutions for mitigation and improvements.
Monitoring cost as per Planned vs Actual Cost with the help of ERP.
Formulating & implementing SOPs, and protocols for New Product/New Machines; updating the same as and when required.
Reviewing the operational practices, identifying areas of obstruction / quality failures and suggesting on system & process changes for qualitative improvement.
Imparting training to Department, Production Officers, Process Technicians & Workers to ensure safe work practices.
Supervising & managing day-to-day operations on the plant floor while increasing production and revenue (P&L); generating daily production reports and sending the same to senior stakeholders for decision-making.
Identifying production/ operational losses on a daily basis and devising corrective action to eliminate losses.
Coordinating purchase/ material/ spare parts planning related activities encompassing negotiation, identification of vendors, requirement specification & offer evaluation.
Applying cost saving measures to achieve substantial reduction in expenditures & work within the budget.
Facilitating work sites & HSE issues and ensuring that the safety is implemented in timeliness of deliverables.
Motivating & monitoring the team’s performance to ensure efficiency in process operations; recruiting personnel and organizing regular periodic meetings & trainings for staff to discuss issues and devise solutions for the same.
Creating & sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.
In-depth understanding of implementing & working on ERP, SAP and Microsoft Nivation.
Skilled in managing Tool Room activities such as CNC, VMC, Operations and Wire Cut Lathe, and other Tool Room machine operations, planning & troubleshooting.
Proficient in Mould designing and correction of Injection and Compression Mold.

MAJOR PROJECTS

Clean Room Making Project as per Pharma, Medical USFDA Norms and ISO Class 10000 Standards.
Green Field Project: Land Survey, analysis of civil drawings, approvals for the Government PDA department, Construction permission (CP), NA for Land from Collectorate Office and Fire NOC from the Fire & Emergency Department.
Various Automation Project for Product & Process enhancement.
Product Inspection using latest automation techniques.
LSR, Injection M/c High Capacity Silicon Line.
Power Expansion in Plant; fetched permission form the DNH Power Department
Fire Hydrant Project.
Clean Room Project ISO-7 & ISO-8: Liaison with the consultant for designing of clean room, BOQ preparation, scrutiny of design & drawing, ducting layout, quotation compression and execution of end-to-end HVAC Activities as per the design parameter.
Project Planning & Control: All Civil Construction, Electrical Expansion, Machine Modification and Execution projects.
Project Estimating & Costing: Analyzing quotation, preparing budget, conducting final costing post completion of project.
Project Closer & Accounting – Preparing documents for Accounting Finance and Commercials.
Automation Project: Led all in-house /outsource project, performed feasibility study.
Machine Procurement outside India: Identified foreign vendor, assessed vendor, led procurement process, L/C and shipment till final installation.
Pharma Audits: Steering Indian and foreign Pharma Audits in coordination with quality team.
ISO Audits- TUV Nord Annual Surveillance Audit and Quarterly Internal Audi.
Prepared audit documentation for QMS, EMS and OHSAS

Comprehensive Services We Provide

Discover our extensive range of consulting services designed to meet the unique needs of manufacturing companies.

Project Planning

Green field projects are undertaken for developing Rubber Extrusion moulding in coordination with the architect for optimum utilization of space. All the care is taken for the proper flow of raw material to finished goods, their stocks and delivery as well. Services are extended to machinery and auxiliary selection and process optimization

Process Optimization

Being a engineer and the vast experience of processing industry, gave thorough knowledge of Rubber & plastics processing Machines, Raw Materials, Moulds, and Processing made possible to synchronize with the right combination of the same and optimize the parameters.

Mould Sourcing

To source the right mould maker for the product from India/China
Discuss and finalize the client’s requirements.
Negotiate the price
Supervise/follow up the mould fabrication.
Attend final testing of mould.
Qualify the mould for delivery

Plant Layout and Design

Attack the Root Cause Don’t try to treat Stomachache with a pill to cure Headache

Get Started

Tailored Consulting Solutions

Experience personalized consulting that addresses your specific manufacturing challenges and drives efficiency.

Product Development

Develop innovative products from concept to market with our expert guidance.

Process Optimization

Streamline your operations to increase productivity and reduce waste.

Technology Upgradation

Stay ahead of the competition with advanced technological solutions.

Supply Chain Management

Enhance efficiency and reduce costs in your supply chain with our strategies.

Our Proven Consulting Process

We follow a systematic approach to ensure every consultation yields valuable insights and results.

01

Initial Consultation

We discuss your challenges and goals to understand your specific needs and identify opportunities.

02

Detailed Assessment

Our team conducts a thorough analysis of your processes and systems to develop tailored solutions.

03

Implementation Support

We provide hands-on support to implement strategies effectively and ensure successful outcomes.

Client Feedback

What Our Clients Say About Us

Manufacturing Consultants transformed our operations, resulting in a 30% increase in efficiency! Their insights were invaluable for our growth.
John Smith
The guidance provided by Manufacturing Consultants helped us streamline our supply chain dramatically. A true partner in success!
Emily Johnson

Contact Us Today to Elevate Your Manufacturing Business

Get Started
OR

Call: +91 88669 78107, +91 94210 78107

Scroll to Top